Panel Jointing
I don't like roughly sanding panels with power tools that throw too much dust out of the filter bag and as time went by I got the idea that sanding each board before assembling the panel might be satisfying. The following technique is not workable in all cases but enables for accurate butt joints which are required to machine
raised panels as instance.
Unfortunately that method does not work on every combination machine and is related to several modifications and shop-made jigs and fixtures. Only a
variable frequency drive enables for dynamic adjustment of the tool speed so that the sanding paper does not burn the workpiece and you may see the tooling below.
The
sanding disk on the table saw edges the workpieces with fine grit so that improving as much as it can the butt joint. Here too the nozzle design of the
over blade guard channels nearly all dust toward the vacuum hose.
Outcomes are most of time close to perfect but thoroughly assembling the boards demands much care than the classic method. Finally a wood scraper removes the glue excess without need of flattening with a power belt sander.